V L ENGINEERS Vibro Sifter

 

Brutal Sifter

Brutal Sifter 

Gyratory vibrations are the basis for the Vibro Sifter machine's operation. The material is divided according to the size of its particles. Upon activation of the motor, vibration is generated within the screen or sieve, causing the material to pass through the sieves based on its particle size. 

Vibration is developed along the vertical axis in three separate planes with a vibratory motor that is specifically designed to satisfy different output needs. It generates a 100% rotating motion, dispersion stirring, and material stratification during sifting. On a vibroscreen, feed content moves horizontally in a looping pattern. 

Important characteristics include: • The sieves are suspended on a spring to prevent vibration on the floor; • Perfect for Gradation & Separation Of Dry Powder, Granules, And Semi Solids / Liquids. 

Important characteristics include: 

• The sieves are suspended on a spring to prevent vibration on the floor; • Perfect for Gradation & Separation Of Dry Powder, Granules, And Semi Solids / Liquids. 

• If more decks are needed, we can increase the quantity. 

• Simple Assembly & Cleaning; • Organising Ball Trays. (For sieve choke). 

• Optional rubber-molded sieve 

Technical details: 

Screen Model: 12" x 20" x 30" x 36" x 48" 316/304 stainless steel 316/304 stainless steel 316/304 stainless steel 316/304 stainless steel 316/304 stainless steel Display dimensions: 335 mm x 520 mm x 750 mm x 950 mm x 1220 mm 20 to 70 kg 20 to 140 kg CAPACITY/HOUR* between 30 and 250 kg between 80 and 300 kg 200–400 kg Charging height: 1080 mm; Discharging height: 1200 mm;  

ACHIEVEMENT 625 mm 750 mm 750 mm 500 mm 

0.25 HP ELECTRIC MOTOR 0.25 horsepower vibratory motor 

Vibratory Motor, 0.5 HP 

Vibratory Motor, 0.5 HP 

Vibratory Motor 1.5 HP 

WEIGHT* NETT: 70 kg, 150 kg, 170 kg, 200 kg, 225 kg 

30" DIA SINGLE DECK VIBRO-SIFTER 

TECHNICAL SPECIFICATIONS: 

No description   Specification 

1. Data on operations and processes

Objective  granule or powder sieving.

Building    independent, floor-supported apparatus. A stainless steel skirt covers the entire apparatus, including the engine, sieves, hopper, and so forth.

Operating principle 

Vibrating optimally tensioned sieves is accomplished by rotating eccentric weights with a vibratory motor. The material is sieved by their vibrations, retaining the larger particles while allowing the smaller ones to fall out of the discharge due to gravity.

Maximum 250 kg/hour and minimum 40 kg/hour of working capacity 

The type of product moisture content, sieve size, vibration amplitude, weight position on the motor frequency, feed rate of the motor, presence or absence of anti-blinding choices, and sieve quality all depend on these factors.

inputs for charging    Powder is added by hand

2.Overall dimension of data design length = 1050 mm x width = 800 mm x height = 200 mm

Assurance of quality 

Constructed using Good Engineering Practices and according to GMP and CGMp standards for equipment

Electricity classification  Non-Ex rated, 3-phase, 415V, 50 Hz

3. Principal elements 

3.1 Type of drive assembly 

Motor specifications, vibratory 

1440 RPM/0.5 HP/Non-FLP

Vehicle mounting mechanism 

flange Fixed system Installation 

Drive assembly fixed with the aid of a motor mounting plate on a tubular structure.

M.O.C. Frame Materials for work and guards are SS 304. 

Plates for Mounting is mild steel 

3.2 Base Cylindrical; top and bottom have welded flange faces. Base has access/inspection windows that are hinged for proximity to the motor. built using SS304 flanges. 200 x 300 inspection window  Rubber wheels and a base with SS bracket and lockable castors.

3.3 Lower hopper: cylindrical, including lip faces on both extremities. equipped with an interior cone that directs material flow towards the outside perimeter. Cone and inner diameter type are completely welded. 

central cylinder-shaped shell featuring

cylinder-shaped, with lips on both extremities. equipped with an interior cone that directs material flow towards the outside perimeter. Cone and inner diameter type are totally welded. 

Conical frustums are welded to the ends of the central cylindrical shell.cones with an included angle of 30 to 50

Port of discharge 

The discharge ports are rectangular in shape and have an effective radial opening of 500 mm at the outlet and 100 dia at the circulator.

3.4 Upper deck building 

lip faces at both ends of a cylindrical shape.

3.5 Mounting plate for a motor

M.S. Plate, 8 mm thick, tapered on the edges to fit clamp profile.  The hopper assembly is kept on top of the plate, which houses the motor and is fastened at its centre. The plate is connected to the unit's base via gearbox springs.

3.6 Spring transitions

Eight separate springs are fastened to the base's upper girth flange.The spring's upper end is fastened to the motor mounting plate's bottom.

3.7 The spring skirt 

SS 304 cylindrical girth ring skirt to increase Cgmp compliance and shield the springs from exposure. The skirt is fastened to the motor mounting plate's underside.

3.8 clamps (c) section clamps with a hinged configuration in two parts.Fastening with a flip mechanism between the two sections.  The locking lever has an adjustable screw to adjust for necessary tension. A clamp holds the bottom hopper to the motor mounting plate. Similar to this, each sieve is positioned between the hopper faces, and the clamp holds the upper and lower hopper's lips in place.

3.9 Vase 

Neoprene (C) food grade white section gasket. guarantees a powder-tight contact between the sieve and the two hopper sides.

4. Starter: Two starters 

5. Mirror finish with 240 grit on internal SS 316 contact components. Externally, SS 304 cladded or coated pieces have a 180 grit matte finish. C.S. components that will be painted with enamel.

6. Providers 

usage of electricity 0.37kw at 415V and 50Hz

7. Records and Records.

The range of typical documents 

Certificate of material test for contact parts. 

List of spare parts and installation and maintenance manuals. 

Machine warranty certificate 

Diagram of an electrical circuit 

Drawing of the general arrangement

08. Inspection Client / consulatant / pharmachem machinery inc.

09. Trail A trial without load running will be available for thirty minutes.

10. Stowing 

Seaworthy and wrapped in plastic, placed in a crate.